A batch production plant processes an average of 35 batches of parts per week. Five of those part styles have been selected as a sample for analysis to assess the production performance of the plant. The five parts are considered to be representative of the population of parts processed by the plant. Any machine in the plant can be set up for any type of batch processed in the plant. Batch quantities, numbers of operations in the processing sequence, setup times, and cycle times for the parts are listed in the table below. The average nonoperation time per batch per operation is 11.5 hr. The plant operates 40 hr/wk. Use this sample to determine the following measures of plant performance: (a) manufacturing lead time for an average part, (b) plant capacity if all machines could be operated at 100% utilization, and (c) work-in-process (number of parts-in-process). Use of a spreadsheet calculator is recommended for this problem Part j Qj noj Tsuij (hr) Tcij (min) Tno (hr) A 100 6 5 9.3 11.5 B 240 3 3.8 8.4 11.5 C 85 4 4 12 11.5 D 250 8 6.1 5.7 11.5 E 140 7 3.5 3.2 11.5 The currently posted solutions to this problem do not appear to be correct.

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