(a) Breakeven quantity = (capital investment to make – Cost to prepare the contract with supplier) / (Purchase cost per unit – Variable cost to make)
= (105000 – 15000)/(7-5)
= 45,000 units
Which means, it requires a volume of at least 45,000 so that Make option is more economical.
(b) Annual requirement of 40,000 is less than the breakeven quantity of 45000. Therefore, at this volume, Purchase option should be selected, because total cost of purchase option is lesser compared to make option. This can be cross-checked by calculating the total cost of both options (Total cost of Purchase = 15000 + 40000*7 = 295000, Total cost of Make = 105000 + 40000*5 = 305000)
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