1.
At present the capacities are as follows:
Storing of juice: 4000 gallons or 40000 cans per month
Tinning department for making lids: 80000 lids or 40000 cans per month
Stamping department: 4000 sheets X 12 can bodies = 48000 cans per month
Filling department: 50000 cans per month
So as per the process, the design capacity of the process is 40000 cans per month with the constraint being the storage of juice and tinning department.
If we purchase the machine the new capacities will be:
Storing of juice: 4000 gallons or 40000 cans per month
Tinning department for making lids: 160000 lids or 80000 cans per month
Stamping department: 4000 sheets X 12 can bodies = 48000 cans per month
Filling department: 50000 cans per month
If we assume that additional juice can be provided, then the bottleneck will become the stamping department and out put will be restricted to 48000 cans per month.
So it is not wise to invest to augment the capacity of tinning department which makes lids since the out put will be limited by stamping and filling department anyway.
2.
The primary concern would be that the line will be not balanced on induction of machine and there would be huge overcapacity in the tinning department if the new machine is inducted at high cost of more than $ 10000. The increase in output would be only marginal of about additional 8000 cans per month with a high investment and this may make the capital investment infeasible as the bottleneck will simply shift from tinning to stamping.
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