Midas Gold Juice Company You are the purchasing director for Midas Gold Juice Com- The tin department makes lids with a current capacity of pany, a small Midwestern fruit-juice company that produces 80,000. The stamping department converts sheets of tin a line of premium, limited-run fruit juice (Slogan: Midas into the can bodies. The tin department uses 4,000 sheets Juice-You’ll be touched by the Gold). As one of your of tin per month, and each sheet produces 12 can bodies responsibilities, you review all requests for capital equip- The bodies and lids are assembled in the filing department ment that costs $10,000 or more. Recently, you have received where they are filled and sealed. The design capacity of the a request from the production department to purchase an filling department is 50,000 cans per month additional stamping machine. This machine will double the capacity of the tin shop from its current level of 80,00lsestions (design capacity) to 160,000 lids. Every can lids. 1. Production managers also claim that the new machine will balance the line and improv eds two lids. 1. What is your response to the request for the new machine? Identify any concerns that you have. (Hint: Think about the process and its design capacities when answering this question.) e output dramatically 2. In reviewing the request, you decide to examine the production process. You find a fairly straightforward p cess that starts by squeezing the juice from the fruit and storing it in tanks. On average, these tanks hold 4,000 gal- lons available at any time. Under ideal circumstances, this amount fills 40,000 cans per month. Hints 1. Make sure that you express all the capacity in the same units. 2. The can-making process has two stages. In the first, the cans are made in two steps involving two departments. You may want to use the process mapping and analysis techniques described in the supplement to this chapter

1.
At present the capacities are as follows:
Storing of juice: 4000 gallons or 40000 cans per month
Tinning department for making lids: 80000 lids or 40000 cans per month
Stamping department: 4000 sheets X 12 can bodies = 48000 cans per month
Filling department: 50000 cans per month
So as per the process, the design capacity of the process is 40000 cans per month with the constraint being the storage of juice and tinning department.
If we purchase the machine the new capacities will be:
Storing of juice: 4000 gallons or 40000 cans per month
Tinning department for making lids: 160000 lids or 80000 cans per month
Stamping department: 4000 sheets X 12 can bodies = 48000 cans per month
Filling department: 50000 cans per month
If we assume that additional juice can be provided, then the bottleneck will become the stamping department and out put will be restricted to 48000 cans per month.
So it is not wise to invest to augment the capacity of tinning department which makes lids since the out put will be limited by stamping and filling department anyway.
2.
The primary concern would be that the line will be not balanced on induction of machine and there would be huge overcapacity in the tinning department if the new machine is inducted at high cost of more than $ 10000. The increase in output would be only marginal of about additional 8000 cans per month with a high investment and this may make the capital investment infeasible as the bottleneck will simply shift from tinning to stamping.
 
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